Sheet Metal & Wire Fabrication of a Shelf/Store Display

This shelving assembly was designed to display magazines for a retail application. The initial Product Roll-Out was for 10,000 individually packaged units to be drop-shipped to multiple distribution centers over a tight timeline of within a 2 month period. We have performed many additional production runs for this product.

Manufacturing required the use of a wide range of Sheet Metal and Wire fabrication equipment and techniques; these included Laser Cutting, Break Presses, Robotic MIG-welding, Straight and Cut Wire Machines, and Schlatter mesh welders. The finished product then had an oyster powder coat applied.

The customer supplied us with their concept drawings, which our design staff modified for improvements in manufacturing and cost reductions. The completed design called out an overall length of 47.750″, 13.941″ in width, and a height of 21.347″. Composed of 9 gage and 1/4″; PQ wire, it also used 16 and 18 gage cold rolled steel sheet metal.  Our cutting edge capabilities and equipment allows us to meet tolerances of ±.039″, and ±2ᵒ.  The first article was CMM testing, and quality control throughout the run was maintained with the use of custom fabricated fixtures and jigs which included go/no-go features to ensure that each piece held to the same level of quality as the first.

This particular project was completed from concept to delivery in just 2 months. To learn more about this project, see the table below or contact us directly.